. Pictures. Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. On the topic of chassis characteristics, responsible for road holding . Rear Brake Caliper mounting screws Evolution 80 Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. Therefore, you need to eliminate them all first and keep them aside. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. 1613 mm (63.5 inches) Fuel capacity. Oil Pump cover bolts The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. They changed the Compensator system on the 103in between 2013 and 2014. You can refer to the answers below. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. If you apply more than its required torque, the thread of the screw may become damaged. lordharold Active Member. Therere other torque values for different screws and nuts too. 0000001116 00000 n Then you have the tools for repeating the same task later and for any other work you want to perform. 55-65 foot pounds Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. 25-30 foot pounds But I have a question about the torque vaules. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. The book says: for the release cover 120 to 144 in.lbs. Harley-Davidson CVO Limited Specs. Blake Bleeder Nipples Rear Master Cylinder mounting nut Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Good questions! Or did you lose the key to your Harley Davidson? This engine is designed to use unleaded fuel. 60-65 foot pounds 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Exhaust Posted on Aug 09, 2009 For doing that, you need to secure the adjuster by using a wrench. 35-40 foot pounds. but in actual section dealing with side cover it calls for 10-12 ft. lbs. Rocker arms are 18-22ft. Nitrous Oxide Stop the guess work and get a manual! 0000004274 00000 n Feel free to preview a sample to get an idea of what it looks like. the torque specs for the pressure plate to flywheel are 14ftlbs. Manage Settings Modification, Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. 0000032160 00000 n thanks guys. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. Harley-Davidson CVO Tri Glide Specs. 16-18 foot pounds 27-32 foot pounds The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . Clutch lever free play: 1/16". Derby is 84-108 inch (7-9 ft.) lbs. Profession Tuning on a Shade Tree Budget, Engine Performance I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Ask us a Question. Harley-Davidson Breakout 114 Specs. Use Loctite 271 on threads. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. Now you can see there are lots of bolts used to secure the derby cover in the place. So I'll ask them while there.. Well I stopped off at the Harley dealership today. WEB Links Engine Tuning We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Modifying the CV carb bottle should specify.Oh and don't forget the clutch nut is a left hand thread. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. Inspection cover should be about same or a little less. Drag Strip Gallery Finding Manifold Leaks )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. Thus, the motorcycle gets its top speed for which it is known. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. -EFI modifications explained, Modification, Front Brake Disc screws An example of data being processed may be a unique identifier stored in a cookie. Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. On models with dual front calipers, check alignment of brake discs to fork. It is crucial for safety and smooth riding performance. (front) and the clutch sprocket (rear). 15-17 foot pounds The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Triple Tree Pinch Bolts . Cast Wheel . Rear Wheel Sprocket bolts Insert a 7/16 in drill bit (1) through hole in front axle. Front Fender mounting bracket bolts After that, you should test it out by riding your bike on the road. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. The Fora platform includes forum software by XenForo. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. An In-Depth Discussion on Harley Davidson Paint Codes. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. Instead, we suggest you look for the Harley Torque specs PDF for your specific model. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. 2 0 obj New EFI for EVO and TC, Performance Gallery 10-12 foot pounds You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Drain your primary completely. Posted on Sep 24, 2009 They will ensure that full servicing free of cost. Don't have a 2001 Dyna manual but here's a 2003. [PDF] INSTRUCTIONS - Harley-Davidson Land Speed Racing GalleryCV Carburetor Intake Manifold Flange capscrew Torque ft. lbs. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. 83. 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? Thats the point where you need to the adjustment. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. % Which starts here in the milwaukee area on Wednesday. The consent submitted will only be used for data processing originating from this website. 0000003095 00000 n Your email address will not be published. Engine Displacement Estimate 1/4 Mile Time Engine sprocket nut torques to 150-165 foot pounds. all other 1/4'' fastners are tq at 108 in.lbs. Tappet Guide bolts Street Engine, The Then return it one-quarter turn. 110-120 foot pounds Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. find most of the information you want on one page. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. M. Testing the Innovate Motorsport LM-1 portable air fuel meter We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Clutch hub nut (left handed threads) 60-80 foot pounds. That did say maxium of 50 degree. Harley Davidson always emphasizes using their recommended and specified tires. General. In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". Required fields are marked *. Tree Budget, Engine, Transmission and Chassis Could someone tell me which is correct? 10 foot pounds Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. Cam / Nosecone Cover screws 0000003541 00000 n But what about the torque capacity of the engine of different Harley models. 0000015868 00000 n My question was about the posted rear axle torque value for the '06 VRSC . is that right? 15-20 foot pounds 90-120 inch pounds Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Buy Books and Manuals 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. A few years ago a local shop put a new motor in my K9. 0000008092 00000 n __transmission sprocket nut at 60.. If the chain is too tight or too loose, then adjustment is necessary. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. 15-30 inch pounds Making Drag Pipes Work, SHOP TALK %PDF-1.5 Use my videos as a visual reference before or as your working on your bike. Two lines in nut on Compensator and one line in clutch hub nut. Horsepower Gallery To cylinder heads Get the proper tools and know how to use them. Tuning a CV carb #8 - 14 in. The 2010 Service Manual has two different values for the banjo bolts. I put a little red locktite on. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. Set the cable aside for later re-installation. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. Ignition timing. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. 2020. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. on the Comp nut. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. The torque specs are the same as with any Evolution engine. Step 1 It does. 0000003988 00000 n Gear Ratios XL There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Improve Throttle Response 0000001472 00000 n BaggerDave. Search the site May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? lbs. And, compensating nut torque@ 90-100 lbs. Whatever the need, you need to work with specific torques for each part. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. Color options. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. EVO 100 in lbs for the derby cover. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Learn how to replace it on your bike! 10. Otherwise apply general torque specs according to bolt size. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. TC88 70HP Stage1 Now your clutch lever is adjusted and ready. You can refer to the answers. Specification Tables, HD Twin Cam Engine Builds Battery. In that service manual are torque specs for specific fasteners. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. The above list has only described the torques for different parts where you will need the wrench. Yet, they will need regular maintenance. For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. There is an issue if they cannot determine the size of the socket or wrench they will need. 28-32 foot pounds Belt Drive SOURCE: Need the torque specs on clutch for a 85 FLHTC. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. It's time to torque the pulley nuts for my belt drive. Now you should slacken the larger lock nut by unfastening it with your fingers. 30-40 foot pounds Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Yes, it uses a ramping system to apply more pressure to the clutch disc. for 2007/08 HD, Harley Camshaft Rear Axle nut Timer screws (inner cover and sensor plate) You, Read More Who Manufactures Harley Davidson Spark Plugs? Keep in mind this is the one for the 2007 modeles . Plus they say blue for the clutch nut and red for the compansator. Rating. Spark Plug Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. 140 ft-lbs. It will help repel moisture and oil from absorbing into the plates for a while. How did I know you werent using a service manual? ). So, back it out with a flathead screwdriver until it is lightly seated. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? Where might I find a service repair manual for a 2017 Harley Davidson Road King? #10 - 22 in. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. Installation, Maintenance and Tuning Index will help you Make sure your bike cools off properly before you start the work. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. These specs come from the engineers who designed and built the bikes. Harley-Davidson Bronx Specs. Harley-Davidson Deluxe Specs. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. 15-18 foot pounds With this drive-train, the Harley-Davidson Freewheeler . 3.80 litres (4.02 US quarts) Other specifications. Refer to the torque values from your service manual as necessary. Our line of Screamin' Eagle performance drivetrain and clutch . It becomes even more important when you have a Harley Davidson motorcycle. The torque has been increased from . My wife has seemed to have misplaced my manual:|. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. Then, release the jam nut that you can view on top of the adjuster to keep it in place. Therefore, tighten the jam nut properly and avoid over-doing. Crankcase bolts 90-120 inch pounds When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Nonetheless, we suggest you read the user manual. This demonstrates a serious lack of understanding basic tool use and assessment ability. Transmission Sprocket nut Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. Cylinder Heads xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. EVO Exhaust Testing 9. 9 comments. . In the above table, we have only described Harleys most widely required torque numbers. 0000008030 00000 n Step 2 Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. 5/8" - 154, Home It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. Tighten them up good and snug, you don't need a torque wrench. 140 ft-lbs. Upper Engine mounting bracket: 0000006600 00000 n Manufacturers change sizes quite frequently. #7. Yet, it covers a massive space. Primary cover bolts: 14-21 ft lbs. Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. Two lines in nut on Compensator and one line in clutch hub nut. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. #8 - 14 in. Rammer Performance Air Cleaners 5. 0000005197 00000 n I opted for a machine shim.. they didn't come out with the updated comensator until 07. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. I printed off the complete torque specs for the softail models . 0000030849 00000 n

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